Center Enamel's Fusion Bonded Epoxy Tanks - Redefining Durability and Sustainability

Center Enamel's Fusion Bonded Epoxy Tanks - Redefining Durability and Sustainability

In the demanding world of industrial storage, where reliability and longevity are paramount, Center Enamel's Fusion Bonded Epoxy (FBE) Tanks stand as a testament to engineering excellence and material innovation. Designed to withstand the harshest environments and store a diverse range of liquids, these tanks represent a significant leap forward in storage solutions. With over three decades of experience and a strategic partnership with AkzoNobel, a global leader in coatings, Center Enamel has perfected the art of FBE tank manufacturing, delivering unparalleled performance and enduring value.

As a leading storage tank manufacturer worldwide. Center Enamel can provide Glass Lined Steel(GLS) tanks, fusion bonded epoxy tanks, stainless steel tanks, galvanized steel tanks and aluminum geodesic dome roofs, Wastewater and Biogas Project Equipments for global customers.

WasteWater Treatment Project Equipment Supply

The Science Behind the Shield: Understanding Fusion Bonded Epoxy

Fusion bonded epoxy coating is a thermosetting powder coating that is applied to heated steel substrates. This process creates a robust, uniform, and chemically resistant layer that is intimately bonded to the steel, providing exceptional protection against corrosion, abrasion, and chemical attack. The secret to its remarkable performance lies in the fusion process itself.

The epoxy powder, when heated, melts and flows onto the preheated steel surface. A chemical reaction then occurs, resulting in a cross-linked polymer network that forms a tough, durable coating. This fusion process eliminates the need for solvents and ensures a seamless, pinhole-free finish, significantly enhancing the coating's integrity.

Center Enamel's Mastery: Crafting Superior FBE Tanks

Center Enamel's FBE tanks are not merely assembled; they are meticulously crafted using state-of-the-art manufacturing techniques and stringent quality control measures. Each stage of production, from raw material selection to final inspection, is rigorously monitored to ensure adherence to the highest standards.

1. Material Selection and Preparation:

Only high-quality, high-strength steel is used in the construction of Center Enamel's FBE tanks.

The steel plates undergo a thorough cleaning and surface preparation process to ensure optimal adhesion of the epoxy coating.

2. Fusion Bonded Epoxy Application:

Center Enamel employs advanced electrostatic spray technology to apply the epoxy powder coating with precision and uniformity.

The steel plates are heated to the optimal temperature to facilitate the fusion process and ensure a strong bond between the epoxy and the steel.

The coating thickness is meticulously controlled to meet or exceed industry standards and customer specifications.

3. Quality Control and Testing:

Every coated plate undergoes 100% factory testing and precise standard inspections.

Holiday testing is conducted at a voltage of ≥1100V to detect any discontinuities or defects in the coating, ensuring a zero-discontinuity result.

Rigorous testing is performed to evaluate the coating's performance in various conditions, including hot water immersion, salt spray exposure, impact resistance, and chemical immersion.

4. Assembly and Installation:

Center Enamel's FBE tanks are designed for easy assembly and installation, minimizing on-site construction time and costs.

The bolted construction allows for flexibility in tank size and configuration, catering to diverse application requirements.

Our team of experienced engineers provides comprehensive support throughout the installation process, ensuring a seamless and efficient project execution.

Unleashing the Potential: Advantages of Center Enamel's FBE Tanks

Center Enamel's FBE tanks offer a multitude of advantages that make them the preferred choice for demanding storage applications.

Exceptional Corrosion Resistance: The fusion bonded epoxy coating provides unparalleled protection against corrosion, ensuring long-term durability and minimizing maintenance costs.

Superior Chemical Resistance: The coating exhibits excellent resistance to a wide range of chemicals, making the tanks suitable for storing aggressive liquids.

High Impact Resistance: The tough, durable coating can withstand impact and abrasion, ensuring the tank's structural integrity in challenging environments.

Long Service Life: The combination of high-quality materials and advanced coating technology results in a long service life, providing a cost-effective storage solution.

Environmentally Friendly: The solvent-free fusion process minimizes environmental impact and promotes sustainable practices.

Customization Flexibility: Center Enamel offers a wide range of customization options, including different sizes, capacities, and configurations, to meet specific customer requirements.

Compliance with Industry Standards: Our FBE tanks meet or exceed internationally recognized coating requirements, including ISO 28765:2016, AWWA D103-19, ensuring the highest standards of quality and safety.

Applications Across Industries: Versatility in Storage

Center Enamel's FBE tanks find applications in a diverse range of industries, including:

Petroleum and Chemical Industry: Storage and processing of various chemicals, petroleum products, and liquid chemicals.

Food and Beverage Industry: Storage of food and beverage raw materials, such as edible oils and alcohol, ensuring product hygiene and quality.

Water and Wastewater Treatment: Storage of clean water, wastewater, and processing liquids, including sludge storage and treatment.

Energy Industry: Storage of fuel oil, liquefied natural gas (LNG), and other energy products.

Agricultural Waste Treatment: Farm digestion tanks for processing agricultural waste and producing biogas.

Industrial Water Treatment: Filtration tanks in industrial water treatment systems.

Firewater Reservoirs: Storage of water for firefighting.

Fertilizer and Agricultural Chemical Storage: Storage of various fertilizers and agricultural chemicals.

Stormwater Collection: Stormwater collection equipment for storing rainwater for reuse.

Municipal and Industrial Sewage Tanks: Storage and treatment of sewage.

The Center Enamel Commitment: Quality, Reliability, and Sustainability

Center Enamel is committed to providing customers with high-quality, reliable, and environmentally friendly FBE tank solutions. Our dedication to innovation, quality, and customer satisfaction has made us a trusted partner for industries worldwide.

Partnering with AkzoNobel:

Our strategic partnership with AkzoNobel, a global leader in coatings, ensures that we utilize the most advanced and reliable FBE coating technology. This collaboration allows us to deliver tanks with exceptional performance and durability.

Global Reach, Local Support:

With a global network of sales and service offices, Center Enamel provides comprehensive support to customers worldwide. Our team of experienced engineers and technicians is available to assist with every stage of the project, from design and engineering to installation and maintenance.

Choose Center Enamel: The Unbreakable Shield for Your Storage Needs

Center Enamel's Fusion Bonded Epoxy Tanks represent the pinnacle of storage technology, offering unparalleled durability, reliability, and sustainability. When you choose Center Enamel, you are choosing a partner dedicated to your success. Contact us today to learn more about how our FBE tanks can meet your specific storage requirements.