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Center Enamel has collaborated with AkzoNobel, a global leader in paints and coatings, to advance fusion bonded epoxy coating technology. This epoxy coating offers exceptional corrosion resistance and adhesion. Utilizing electrostatic spraying technology, it ensures uniform application and prolonged tank life. Center Enamel's fusion bonded epoxy tanks are not only technologically advanced and cost-effective but also quick to install and meet AWWA D103-09 and ISO 9227 / ASTM B117 standards, gaining immediate customer recognition.
Fusion bonded epoxy tanks are a modern solution for a variety of storage needs, ranging from industrial liquids to potable water. In this article, you can know more about the Advantages of Fusion Bonded Epoxy Tanks manufactured by Center Enamel's (Shijiazhuang Zhengzhong Technology Co., Ltd), highlighting why they are an ideal investment for various applications.
Properties of Fusion Bonded Epoxy Tanks:
Application | Test Standard | Result |
Coating Color | Standard RAL 5015 sky blue | Other colors are available |
Dry Film Thickness | Average Dry Thickness | 5~10 miles /125 ~250 microns(internal) |
5~10 miles /125 ~250 microns(epoxy primer+ topcoat) | ||
Holiday Test | ≥1100V (all panels) | Zero-discontinuity at test voltage |
Hot water immersion 90 days, 70° | AWWA C550-05 | Meets/exceeds standard |
Corrosion Resistance | Salt Spray ISO 9227/ASTM B117 | Pass |
Impact Resistance | ASTM D2794 | Pass 160 in-ibs direct & reverse impact |
PH Range | 3~12 | |
Abrasion Resistance | Adhesion ASTM D3359 | Adhesion ASTM D3359 |
Hardness | ISO15184 / ASTM D3363 | 2H |
Chemical Immersion test | 50% NaOH, 50% H2S04 | Meets/exceeds industry standard |
UV Resistance | outdoor exposure testing | 5 years |
Color Stability | outdoor exposure testing | 5 years |
Fusion bonded epoxy tanks are renowned for their easy and quick installation process. These tanks utilize an on-site assembly method, which significantly simplifies and accelerates the installation. This method minimizes the impact of weather conditions, ensuring that the installation period is short and highly controllable. This efficiency means that projects can stay on schedule and avoid costly delays, making fusion bonded epoxy tanks an attractive option for businesses seeking reliable and timely storage solutions.
The simplicity of the installation process not only saves time but also reduces the need for specialized labor. With straightforward assembly instructions, these tanks can be erected with minimal training, further contributing to cost savings. The on-site assembly approach also reduces the logistical challenges associated with transporting large, pre-assembled tanks, as individual components can be transported more easily and assembled at the destination.
One of the most compelling advantages of fusion bonded epoxy tanks is their cost-effectiveness. The installation process does not require large-scale construction work, which translates into substantial savings in time, labor, and input costs. By avoiding the need for extensive groundwork and heavy machinery, businesses can significantly reduce their capital expenditure.
Moreover, the exceptional anti-corrosion performance of fusion bonded epoxy tanks ensures long-term stable operation. This high level of durability means that maintenance costs are virtually eliminated, as the tanks do not require frequent repairs or replacements. Over the lifespan of the tank, these savings add up, making fusion bonded epoxy tanks a financially sound investment.
Fusion bonded epoxy coating is one of the most advanced anti-corrosion technologies available for steel storage tanks. This coating forms a robust, durable barrier that protects the steel from harsh environmental conditions, including exposure to chemicals, moisture, and extreme temperatures. The result is a significantly extended service life for the tanks, reducing the need for frequent maintenance and replacements.
This superior anti-corrosion technology ensures that fusion bonded epoxy tanks can withstand the test of time, maintaining their structural integrity and functionality even in the most demanding environments. This reliability makes them ideal for a wide range of applications, from industrial storage to agricultural and municipal water storage.
The manufacturing process of fusion bonded epoxy tanks involves a high degree of standardization. Steel plates and main components are produced in a factory setting using automated equipment, ensuring consistency and precision. These standardized components are then transported to the project site, where they are assembled according to a strict design scheme.
This rigorous adherence to standardized production and assembly processes guarantees that each tank meets high-quality standards. The result is a storage solution that is not only reliable but also easily replicable, making it possible to deploy these tanks in various locations with the assurance of consistent performance.
Fusion bonded epoxy tanks offer unparalleled convenience, both during and after installation. Once installed, these tanks can be dismantled and re-installed as needed, providing flexibility for businesses that may need to relocate or expand their storage capacity. This feature is particularly valuable in dynamic industries where storage needs can change rapidly.
The ability to dismantle and reassemble the tanks also facilitates maintenance and upgrades. If any component of the tank requires replacement or if an upgrade is needed, the tank can be easily disassembled, serviced, and reassembled, minimizing downtime and disruption to operations.
Fusion bonded epoxy tanks can be customized in size and color to meet the specific needs of the customer and to blend seamlessly with the surrounding environment. This flexibility allows businesses to make optimal use of available space, whether in urban settings, industrial zones, or rural areas.
Customizable tank sizes ensure that businesses can choose the exact capacity they need without overpaying for excess storage space. Additionally, the ability to select the color of the tanks allows for aesthetic integration with existing structures and landscapes, enhancing the overall visual appeal of the installation site.
Beyond their practical advantages, fusion bonded epoxy tanks also offer environmental benefits. The anti-corrosion technology used in these tanks not only prolongs their lifespan but also reduces the risk of leaks and contamination. This is particularly important for industries that store hazardous materials, as it helps prevent environmental damage and ensures compliance with regulatory standards.
Moreover, the ability to dismantle and relocate the tanks reduces waste and promotes sustainability. Instead of disposing of old tanks and constructing new ones, businesses can simply move existing tanks to new locations, minimizing the environmental impact of their operations.
Fusion bonded epoxy tanks provide a comprehensive range of advantages that make them an ideal choice for businesses in need of reliable, cost-effective, and flexible storage solutions. Their easy and quick installation process, low cost, superior anti-corrosion technology, high degree of standardization, and convenience in dismantling and reassembly all contribute to their appeal.
Additionally, the rational use of environment and environmental benefits further enhance their value, making fusion bonded epoxy tanks a smart investment for businesses across various industries. Whether for industrial, agricultural, or municipal use, these tanks offer a durable and efficient solution that meets the diverse needs of modern storage requirements.
By choosing fusion bonded epoxy tanks, businesses can ensure long-term operational efficiency, cost savings, and environmental sustainability, positioning themselves for success in a competitive market.